Senior Engineering Technician, Satellite Manufacturing
Intelsat
betzdorf, luxembourg
Senior Engineering Technician, Satellite Manufacturing
Betzdorf, LU
ROLE DESCRIPTION SUMMARY
The Engineering Technician is responsible for hands-on assembly, integration, and testing of electronic and electro-mechanical systems used in satellite and ground equipment.
This role sits between a traditional technician and an engineer, combining practical manufacturing work with a strong understanding of systems, testing, and problem-solving. The position involves working closely with engineers on hardware builds, supporting integration and test activities, and contributing to the development of manufacturing and AIT processes.
PRIMARY RESPONSIBILITIES / KEY RESULT AREAS
Assembly & Integration (AIT)
- Perform hands-on assembly and integration of electronic and electro-mechanical systems
- Integrate subsystems into larger assemblies following engineering documentation
- Support prototype builds and low-volume satellite production
PCBA / SMT Manufacturing Support
- Operate and support SMT production processes (printing, pick-and-place, reflow)
- Perform PCB assembly, soldering, and component replacement
- Conduct inspection according to IPC-A-610 standards
- Perform rework, repair, and modification according to IPC-7711/7721
Harness Assembly
- Assemble cable harnesses including wire preparation, crimping, and connector integration
- Route harnesses and ensure correct installation within assemblies
- Inspect harness assemblies according to IPC-620 standards
Testing & AIT Activities
- Support functional, environmental, and system-level testing (thermal, vibration, electrical)
- Assist with test setup, execution, and basic troubleshooting
- Record and report test results
Quality & Inspection
- Perform in-process inspection of assemblies
- Identify defects and non-conformances
- Ensure compliance with workmanship and quality standards
Manufacturing & Process Support
- Work closely with engineering teams to support new product introduction (NPI)
- Contribute to continuous improvement of manufacturing and AIT processes
- Provide feedback on design for manufacturability and integration
Documentation & Traceability
- Follow controlled work instructions and engineering documentation
- Record manufacturing and testing activities in MES/ERP systems
- Maintain traceability of components and assemblies
Mentoring & Team Support
- Support and guide junior technicians
- Promote best practices in workmanship and quality
QUALIFICATIONS, EXPERIENCE & COMPETENCIES
Education / Training
Technical training in electronics, electrical engineering, mechatronics, electromechanics, or a related field OR equivalent hands-on experience in electronics manufacturing and AIT activities.
Candidates without formal technical diplomas are encouraged to apply if they have strong relevant practical experience.
Experience
- Experience in electronics manufacturing, AIT, or electro-mechanical assembly
- Experience with hardware integration, testing, or satellite/system-level assembly is highly desirable
- Experience in SMT, PCB assembly, or harness manufacturing
Technical Skills
- Strong hands-on experience with assembly, integration, and testing
- Ability to read and interpret assembly drawings, schematics, and wiring diagrams
- Experience with soldering, crimping, and electronic assembly tools
- Understanding of testing processes and basic troubleshooting
Preferred Qualifications
- IPC-A-610, IPC-620, or IPC-7711/7721 certifications
- Experience in aerospace or high-reliability electronics manufacturing
- Experience working in cleanroom or controlled environments
KEY COMPETENCIES
- Strong hands-on mindset and attention to detail
- High level of responsibility when working with hardware
- Problem-solving and troubleshooting skills
- Willingness to learn and develop new technical skills
- Ability to work in a structured, process-driven environment
- Team-oriented with good communication skills
OTHER KEY REQUIREMENTS / COMMENTS
- Eligibility for ESA/EU/NATO/National SECRET personnel security clearances is essential. Candidates must be prepared to undergo a security clearance procedure, as this position may require holding such clearance
- Willingness to work at least 60% onsite from office